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Joined: Dec 2014
Posts: 22
Novice
Lucky I bought a new thrust bearing as the one that was in there took a beating to get it out.

Joined: Aug 2011
Posts: 2,998
Likes: 16
Former Moderator
Hi Dramapig,

There's a tool designed to remove internal bearings, it's called a slide hammer with an expandable shank (collar) on the end of it to grip inside the bearing hole and remove it without doing any physical damage to both bearing or clutch body.

Anyway you've got a new one on the way so just ensure it is lubed up well with grease before inserting it and it will last forever.

Honestly most of them survive rather well especially if they have grease in them and they really don't do much as they aren't really being loaded up apart from when the cutter clutch is disengaged. I've pulled many of them out re-greased them and away they go for the next umpteen years.

Cheers,
BB


I live a 24 Hour lifestyle, but every now and again I seem to fall asleep, well at least that's what my wife tells me.
Joined: Dec 2014
Posts: 22
Novice
Hi Deejay, BB,
I got the new parts today (I have been away for a few days). Already glued and clamped. Can't wait to grease up the thrust bearing and put her back together tomorrow when the Kwik Grip has dried. Selleys appear to have changed their product line and I used the Contact Grip (Vertical). Thank-you to you both for your help so far.

Here she is glued and clamped

[Linked Image]

Joined: Dec 2014
Posts: 22
Novice
BB, meant to say thank-you for your input re the thrust bearing also...really appreciate you guys sharing your experience. I am definitely going to invest in a slide hammer and cog pullers. cheers2

Joined: Aug 2011
Posts: 2,998
Likes: 16
Former Moderator
Hi dramapig,

That's exactly the best way of how to do the job. You're going to find that your machine runs somewhat smoother resulting from this repair job you've done and saved quite a bit of money in the process I'd say.

If you have any other questions no matter how trivial you might think they are I will only be too happy to help you from here onwards as DeeJay won't be available for a little while.

Cheers,
BB



I live a 24 Hour lifestyle, but every now and again I seem to fall asleep, well at least that's what my wife tells me.
Joined: Dec 2014
Posts: 22
Novice
Hi BB,

I have greased and inserted the new thrust bearing into the new clutch housing
[Linked Image]
[Linked Image]

Replaced the cork lining
[Linked Image]

Reassembled the clutch
[Linked Image]

Engine back on
[Linked Image]

Readjusted the clutch fork as per Deejay's advice in a previous thread HERE
[Linked Image]


What is the best way to reset and adjust the clutch lever assembly?

Last edited by dramapig; 17/01/15 10:46 PM.
Joined: Aug 2011
Posts: 2,998
Likes: 16
Former Moderator
Hi dramapig,

The way of adjusting the clutch fork is to adjust the set screw that pushes against the clutch lever until the fork is just making the thrust pad touch the clutch cone with no play (as you already have preload on the cone via the internal spring) and then just back it off until there is the smallest amount of visible clearance between the pad and cone. This way you have full pressure contact within the clutch (via the internal spring) when the lever is released and full non engagement clearance within the clutch body and cone when the clutch is disengaged.

Ensure that the lock nut on the set screw adjuster is done up firmly to avoid any movement of the screw due to vibration and recheck the clearances.

You've done a great job all round from where I see it.

Cheers
BB

PS. Just one small thing and that is I would've painted the cone assembly so as to avoid it rusting as it's made of cast iron which will rust up straight away when exposed to the elements.


I live a 24 Hour lifestyle, but every now and again I seem to fall asleep, well at least that's what my wife tells me.
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