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#105727 29/04/20 08:51 PM
Joined: Apr 2020
Posts: 8
Novice
Hi all
New to the forum and congrats to all that contribute so informatively.

I have done a littlw research on the forums and feel could put my hands to sprucing up an old SB45 17” that i have originally borrowed from a friend. Pictures attached below.

It wasn’t cutting when i got hold of it and thru these forums worked out how to adjust and back blade to get paper cutting in it..yay! Still i think it could use a new reel and bed in time.

Moving on, the clutch hasn’t worked properly since he got it. Has the B&S conversion already but the blade engages regardless of clutch position. The thrust spacer is melted (brass better?)and i assume the cork is no good either.

The top chain was really loose and i applied only a little more tension seeing the tensioner was well worn from the chain already.

It does rattle a bit but as a new guy to this i am uncertain if it is clutch or chain related.

Also noted the rails have cracks.

So i am looking for some guide as to a estimate in repairs if i was to do these myself or have a pro do it. Before i go back to my mate with an offer on the machine to either buy it or take it off his hands. Not working atm due a stand down at work so $$$ are tight but have plenty of time

If i can get an idea on what i need to do here and where parts may be available from. Im on the gold coast.

TIA

Tonz

Attachments
F46B436F-8DAE-4D64-8D71-5CDF590DB895.jpeg (100.96 KB, 176 downloads)
66E6FB09-7A55-478F-8F6F-B58177C1E1A6.jpeg (129.13 KB, 178 downloads)
1EF1AD1F-BB55-4FF7-839E-2B2E09858AA1.jpeg (115.33 KB, 176 downloads)
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Last edited by Misstonz; 29/04/20 08:53 PM.
Joined: Feb 2019
Posts: 385
Likes: 17
Apprentice level 4
Hello Tonz, and welcome.

With these mowers, the sky is the limit budget wise. But considering the economic climate right now, there are three things I'd get in order right away.

The first are the rail cracks. They can be welded and reinforced, or you can get them completely replaced over here in WA. Welded and reinforced rails will be the cheaper and quicker option but it won't last forever. I can't give you a cost there though as I've never fixed up a twin. Maybe budget $150?

The second is your clutch. I have no real idea what has been stuck in the oil hole, but I do know it ain't supposed to be there. I can only suspect it is holding things together? It may have damaged the PTO shaft and you should budget accordingly ($50). A completely new clutch half and inner cone could set you back $250. Trident Lawnmowers in WA makes new halves and SB Fabrication and Parts in SA does as well. I can only speak for Trident's workmanship (I have bought parts from both, but machined parts from Trident only) and it is top notch. Both have excellent reputations but their clutch halves are new to the scene. Regarding your thrust pad, plastic ($10) is just fine and cheaper than brass ($30). Both will wear from incorrect adjustment and lack of lubrication. Corks are cheap at around $8 for the clutch cone.

Finally, to my eyes, your cutter dual sprocket ($80) is well worn and should be replaced. The others look ok for now. I suspect your chain may be too tight here? You can buy a new sprocket from Outdoor King, as well as many other bits and pieces for the SB45 if you decide to purchase it and give it a good going over. You also have Reel Mower Solutions in QLD and CETE Parts (OPE Parts on eBay) in NSW. As well as your local mower shop...

The prices given are ball park but will give you an idea of what will need to be spent, plus the cost of the mower itself. See what you think, and once again, welcome.


I don't collect mowers. I just require Multiple Mowing Solutions™.
Joined: Aug 2011
Posts: 2,998
Likes: 16
Former Moderator
Hi MS,

That is a grease nipple that's been inserted into the clutch cone oil point.

Also a warm welcome to you Tonz.

Cheers,
BB.


I live a 24 Hour lifestyle, but every now and again I seem to fall asleep, well at least that's what my wife tells me.
Joined: Feb 2019
Posts: 385
Likes: 17
Apprentice level 4
So it is, BB, thank you.

Perhaps it has had a bit of lube over time, but geeze I'd hate it to come loose!


I don't collect mowers. I just require Multiple Mowing Solutions™.
Joined: Aug 2011
Posts: 2,998
Likes: 16
Former Moderator
I'll have to say that this machine is not for your average restorer, only the fully committed should take this one on as this one will require a full work over for it to become a reliable workhorse as it certainly looks as if it's been worked really hard over it's lengthy lifespan.

and it won't take much to blow the budget as well as these parts are just getting more expensive by the day, just look at 5/8 bore clutch bodies now........................



Cheers,
BB.


I live a 24 Hour lifestyle, but every now and again I seem to fall asleep, well at least that's what my wife tells me.
Joined: Jan 2016
Posts: 8,086
Likes: 221
SENIOR TECHNICIAN
And probably a good idea to put a new motor on it as well, not much point in repairing everything and leaving the rail breaker motor on it

1 member likes this: Bonnar_Bloke
Joined: Aug 2011
Posts: 2,998
Likes: 16
Former Moderator
Couldn't agree more Norm, as most of you on here know I'm a huge advocate of removing these old thumpers and replacing them with better balanced engines that don't induce such stress and force on to those feeble rails.

Cheers,
BB.


I live a 24 Hour lifestyle, but every now and again I seem to fall asleep, well at least that's what my wife tells me.
Joined: Apr 2020
Posts: 8
Novice
Thanks guys....any more thoughts as to what else should or could be done?? At a minimum i would go down mystylers auggestion
The motor starts first go every time.....the throttle cable is broken but the lever works ok. The spring may do with replacing but otherwise seems fine. Just not sure how old it might be. I get it being a rattler and perhaps a cause to the cracked rails.
Are there certain repairs that people do on these rails when welding? Or leave to the engineer to decide..like welding them together with a xmember?

Last edited by Misstonz; 30/04/20 07:52 PM.
Joined: Jan 2016
Posts: 8,086
Likes: 221
SENIOR TECHNICIAN
BB,
I have wondered for a while if it is the fact that the original motors punched up and down vertically delivering full downward impact on the rails as opposed to the sloper motors that may spread the downward impact in a sort of horizontal direction.

1 member likes this: Bonnar_Bloke
NormK #105773 30/04/20 09:14 PM
Joined: Jan 2012
Posts: 1,842
Likes: 14
Moderator
G'day folks,
Originally Posted by NormK
BB,
I have wondered for a while if it is the fact that the original motors punched up and down vertically delivering full downward impact on the rails as opposed to the sloper motors that may spread the downward impact in a sort of horizontal direction.
Yes, the direction of max amplitude of the 'shakes and rattles' from the motor would definitely have significance in this failure mode.

High-tech Vibration Analysis [aka shakes and rattles] techniques are one of the core elements in any serious industrial heavy engineering Maintenance/Machine Condition Monitoring program, these days.


Cheers,
Gadge

"ODK Mods can explain it to you, but they can't understand it for you..."

"Crazy can be medicated, ignorance can be educated - but there is no cure for stupid..."
Joined: Apr 2020
Posts: 8
Novice
So did these machines come standard with a BnS motor? I thought it was a retrofit?

Joined: Feb 2019
Posts: 385
Likes: 17
Apprentice level 4
Tonz,

Consensus seems to be that 3mm "u" shaped steel welded under the deck in the same orientation as the rails, with cutouts around bolt holes, etc. does a good job. You must ensure your existing rails are dead level and straight before you attempt any welding. A self aligning PTO bearing will absorb some error here, but shouldn't be used to excuse poor workmanship. As the last bead I ran was two decades ago, it's be handing it to a professional who knew what they were doing!


You can go nuts and get the whole thing blasted and repainted. Replace all the fasteners. New bearing housings and a new cutting cylinder and front roller. If you want a functional mower for minimum dollars, I'd do steps 1-3 as outlined previously. If you have any spare cash afterwards, then get a new motor. It transforms the machine. Unless you want a period correct machine, then for less than $300 it's almost a no brainer. If your current engine is a Briggs and Stratton, look on the air shroud. You should see "MODEL TYPE CODE" stamped into it, with corresponding numbers. You can date the engine by the CODE number.

Edit: they came standard with either a Kirby Lausen (Tecumseh licence-built in Australia) or a Briggs.

Last edited by Mystyler; 30/04/20 10:02 PM.

I don't collect mowers. I just require Multiple Mowing Solutions™.
Joined: Nov 2013
Posts: 6,938
Likes: 304
Forum Historian
G'day all
The last thing we want here is to promote myth making.

Grumpy - the most senior engineer to have appeared on these forums -
dispelled the myth of horizontal versus sloper.

How any engine - in any configuration - avoids vibration must go to design.

Slopers are not inherently more vibration free than uprights.
Simple test: rotate an upright 45 degree and note what happens.
Rotate a sloper to upright and not what happens.
Rotate a vertical shaft engine 45 degree and note what happens.

From what Grumpy told me - zilch!
The vibration characteristics stay with the particular design; not its orientation.

Any ideas?
----------------------------
Jack

Joined: Feb 2019
Posts: 385
Likes: 17
Apprentice level 4
Hello Jack,

I recall seeing a Scott Bonnar (maybe Rover) service bulletin noting unacceptable vibration with certain Briggs models. I think it was the 80202? Result was a counterweight added to the clutch. For that particular engine only.


I don't collect mowers. I just require Multiple Mowing Solutions™.
Joined: Jan 2016
Posts: 8,086
Likes: 221
SENIOR TECHNICIAN
Ok, just thinking outside the square, in this case would it be easier to just remove the twin rails, get a 3mm plate folded up to bring it back to a single railer. Then seeing you have removed the existing rails, weld the new rail in say 5mm lower and then sit the existing motor on a piece of vibration eliminating material like this. https://au.rs-online.com/web/p/anti-vibration-mounts/0236492? Just a thought, works well in the airconditioning industry.
Maybe even these
https://au.rs-online.com/web/p/anti-vibration-mounts/3062461

Last edited by NormK; 01/05/20 08:04 AM.
Joined: Jan 2012
Posts: 1,842
Likes: 14
Moderator
G'day folks,

Perfectly possible, Norm. There was even an ODK member a while back, who fabricated an entire SB45 replica chassis from stainless steel!
Edit: Just found that thread; https://www.outdoorking-forum.com.au/forum/ubbthreads.php/topics/67873/model-45-my-custom-sb45-20.html

You'd have to be careful in selecting the grade of stainless to use, though, if going that route.
The common grades like AISI 304 and 316 undergo 'work hardening', and that makes them more susceptible to cracking than mild steel.

Last edited by Gadge; 01/05/20 12:26 PM. Reason: Add link

Cheers,
Gadge

"ODK Mods can explain it to you, but they can't understand it for you..."

"Crazy can be medicated, ignorance can be educated - but there is no cure for stupid..."
Joined: Feb 2019
Posts: 385
Likes: 17
Apprentice level 4
That's a mad SB45 rebuild Gadge!

Norm, I've often thought about how to incorporate rubber mounts or bushes into a "new" designed deck, but haven't come up with a satisfactory way of making it look factory. God knows my 33 could have done with some, the deck is cracked AND warped. And it is solid!


I don't collect mowers. I just require Multiple Mowing Solutions™.
Joined: Jan 2012
Posts: 1,842
Likes: 14
Moderator
G'day folks,
Originally Posted by CyberJack
The last thing we want here is to promote myth making.
I do concur.
Quote
Grumpy - the most senior engineer to have appeared on these forums -
dispelled the myth of horizontal versus sloper.

How any engine - in any configuration - avoids vibration must go to design.

Slopers are not inherently more vibration free than uprights.
For sure.
Quote
Simple test: rotate an upright 45 degree and note what happens.
Rotate a sloper to upright and not what happens.
Rotate a vertical shaft engine 45 degree and note what happens.

From what Grumpy told me - zilch!
The vibration characteristics stay with the particular design; not its orientation.
Umm, to some extent. It's necessary to take a 'vector analysis engineering' approach here, to accurately visualise the directional nature of the vibrational 'pulses'.
Quote
Any ideas?
Yes; in this case derived from Phil Irving's books 'Motorcycle Engineering' and 'Tuning for Speed' - the sections on engine balancing.

He says that it's inherently not possible to achieve 'perfect balance' in a single cylinder engine of any configuration.

I'm sure you'd agree that Phil really did 'know his onions' in this field. grin


Cheers,
Gadge

"ODK Mods can explain it to you, but they can't understand it for you..."

"Crazy can be medicated, ignorance can be educated - but there is no cure for stupid..."
Joined: Apr 2020
Posts: 8
Novice
Originally Posted by Mystyler
Tonz,

Consensus seems to be that 3mm "u" shaped steel welded under the deck in the same orientation as the rails, with cutouts around bolt holes, etc. does a good job. You must ensure your existing rails are dead level and straight before you attempt any welding. A self aligning PTO bearing will absorb some error here, but shouldn't be used to excuse poor workmanship. As the last bead I ran was two decades ago, it's be handing it to a professional who knew what they were doing!


You can go nuts and get the whole thing blasted and repainted. Replace all the fasteners. New bearing housings and a new cutting cylinder and front roller. If you want a functional mower for minimum dollars, I'd do steps 1-3 as outlined previously. If you have any spare cash afterwards, then get a new motor. It transforms the machine. Unless you want a period correct machine, then for less than $300 it's almost a no brainer. If your current engine is a Briggs and Stratton, look on the air shroud. You should see "MODEL TYPE CODE" stamped into it, with corresponding numbers. You can date the engine by the CODE number.

Edit: they came standard with either a Kirby Lausen (Tecumseh licence-built in Australia) or a Briggs.
Originally Posted by Mystyler
Tonz,

Consensus seems to be that 3mm "u" shaped steel welded under the deck in the same orientation as the rails, with cutouts around bolt holes, etc. does a good job. You must ensure your existing rails are dead level and straight before you attempt any welding. A self aligning PTO bearing will absorb some error here, but shouldn't be used to excuse poor workmanship. As the last bead I ran was two decades ago, it's be handing it to a professional who knew what they were doing!


You can go nuts and get the whole thing blasted and repainted. Replace all the fasteners. New bearing housings and a new cutting cylinder and front roller. If you want a functional mower for minimum dollars, I'd do steps 1-3 as outlined previously. If you have any spare cash afterwards, then get a new motor. It transforms the machine. Unless you want a period correct machine, then for less than $300 it's almost a no brainer. If your current engine is a Briggs and Stratton, look on the air shroud. You should see "MODEL TYPE CODE" stamped into it, with corresponding numbers. You can date the engine by the CODE number.

Edit: they came standard with either a Kirby Lausen (Tecumseh licence-built in Australia) or a Briggs.

Thx Mystyler
I will gather some parts pricing and see an engineer about some welding and see what cost it comes to make a decision

Joined: Jan 2016
Posts: 8,086
Likes: 221
SENIOR TECHNICIAN
Hi Gadge,
Phil knew his stuff that is for sure. The thing is that it does make a difference if you transfer the force in a different direction so that it tends to work with the machine. I know this is a bit off but the difference in the way a 2 stroke Victa transmits its forces is completely different if it is in the north/south configuration compared to the east/west ones are

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