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Joined: Dec 2008
Posts: 9
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Hi guys,
My Name is Paul and I have a little bit of a problem with my model 40 Scott Bonnar mower.
The motor is fitted with a villiers 2105 engine the engine is clagged out and I am unable to get parts. The recoil starter is missing and there is a bad oil leak coming from the flywheel now, and it is leaking onto the magneto coil (which are as rare as hens teeth) and tonight I burnt out the rubber wheel that is used as a clutch. I am thining of replacing the motor with a honda 5.5hp job which I can pick up cheap enough.
My problem is where can I get a cetrifugal clutch to suit so that I can do away with the rubber tyre clutch? Or better still can any one tell me where I can buy parts to rebuild the motor and the clutch tyre.
I realy want to rebuild this mower to it's former glory as it is a classic item.
Regards Paul.
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Joined: Dec 1999
Posts: 5,384 Likes: 34
Repair Junkie
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Paul, Can you post a picture of the mower as I don't recall a model 40. We have most parts list (Models 30 to 45)in the parts list and manuals area of the forum but not for that model. As to the clutch you should be able to use a later model one like the model 45 clutch which is still available. 
Regards, ![[Linked Image]](https://www.outdoorking-forum.com.au/forum/images/members/mower-monsterw.jpg) Bruce Please do not PM me asking for support. Post on the forums as it helps all members not just the individual.
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Joined: Dec 2008
Posts: 9
Novice
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Thanks Bruce do you have any ideas where I can obtain the clutch from.
The mover is a 14 inch cut. The serial number starts with 40 so I may have been led up the garden path on that one.
Regards Paul
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Joined: Dec 1999
Posts: 5,384 Likes: 34
Repair Junkie
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Paul, As soon as you post a picture I should know the model number and we can supply the clutch if needed.
Regards, ![[Linked Image]](https://www.outdoorking-forum.com.au/forum/images/members/mower-monsterw.jpg) Bruce Please do not PM me asking for support. Post on the forums as it helps all members not just the individual.
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Joined: Dec 2008
Posts: 9
Novice
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Thanks Bruce, I will post a pic tomorrow.
Ther was a thread on here the other day with the same mower and motor but I can't find it now.
Cheers Paul.
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Joined: Dec 1999
Posts: 5,384 Likes: 34
Repair Junkie
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Thanks Bruce, I will post a pic tomorrow.
Ther was a thread on here the other day with the same mower and motor but I can't find it now.
Cheers Paul. Paul is this the post that you were talking about CLICK HERE But I still want a few pictures of the mower so that everyone knows what we are all trying to identify. 
Regards, ![[Linked Image]](https://www.outdoorking-forum.com.au/forum/images/members/mower-monsterw.jpg) Bruce Please do not PM me asking for support. Post on the forums as it helps all members not just the individual.
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Joined: Jul 2005
Posts: 6,362 Likes: 10
Administrator - Master Technician
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Hi Bonnar Nightmare, Here is a pic of the 14" Model 40 Scott Bonnar, is this the machine that you have? ![[Linked Image from i266.photobucket.com]](http://i266.photobucket.com/albums/ii247/deejay66_photos/4ecbf9c0fcdc2e184592cf9c5498be52ima.jpg) This particular machine is for sale at: http://www.turfmachinery.com.au/~turfmach/catalog/index.php?main_page=product_info&cPath=13_14&products_id=1923 Bruce, This is the same type of machine that I had originally and was looking for a catcher.....impossible to find...I eventually gave the machine away. BTW, It would be a mammoth task to retro-fit a Model 45 clutch, as the shaft is different diameter and not much room. Hoping this may help 
Please do not PM me asking for support. Please post your questions in the appropriate forums, as the replies it may receive may help all members, not just the individual member. Kindest Regards, Darryl
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Joined: Dec 2008
Posts: 9
Novice
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Thanks Darryl, Yep that is the mower, And yep bruce that is the post I am referring to. I don't mind how big a task it is to mount a new motor and clutch on the mower but I think the clutch off the 45 would give me a 1 to 1 ratio where the model 40 is about 2.5 to 1. I am going to do a bit more research into this and see what i can come up with any help in this is appreciated. Any way here are some photo's of the offending girl. I realy do love it and I want to restore it as I think it is a great project. My wife hates it so it must be good BTW I am unable to get access to the spare parts section it keeps saying access denied. ![[Linked Image from i30.photobucket.com]](http://i30.photobucket.com/albums/c321/TOY80ST/Mower001.jpg) ![[Linked Image from i30.photobucket.com]](http://i30.photobucket.com/albums/c321/TOY80ST/Mower004.jpg) ![[Linked Image from i30.photobucket.com]](http://i30.photobucket.com/albums/c321/TOY80ST/Mower005.jpg) ![[Linked Image from i30.photobucket.com]](http://i30.photobucket.com/albums/c321/TOY80ST/Mower006.jpg)
Last edited by Bonnar Nightmare; 17/12/08 05:31 AM.
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Joined: Jul 2005
Posts: 6,362 Likes: 10
Administrator - Master Technician
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Hey Bonnar Nightmare, and a big warm welcome to the forum. I had one of these machines and may I say they are very hard to get parts for.They were known at the time as a "Terrace Mower" Turf Machinery Services may be able to help you out with the clutch parts you need to restore the old girl, as you pointed out, the gearing is critical as it governs the walking pace of the machine whilst cutting. I have a Honda powered Scotty Model 45, and you can see the pics in the "Old Mower Pictures","Restored Model 45" thread on this forum if you are interested. I have used a 2.5hp Honda 4 stroke as it was the easiest to mount without having to reshape and modify the lower handle assembly. A 5 hp Honda on a Model 40 would be a tight fit; considering the height of the horizontal engine shaft I doubt if it would line up and most probably be to high to suit. Perhaps another option maybe to purchase the one from Turf Machinery Services ($220.00) which is all complete and running and then restore one to mint condition, using one for parts.  Hoping this has been of help,
Please do not PM me asking for support. Please post your questions in the appropriate forums, as the replies it may receive may help all members, not just the individual member. Kindest Regards, Darryl
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Joined: Dec 2008
Posts: 9
Novice
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Bit of an update on this. I took the head off the villiers this afternoon and I have found the bore to be in great nick the valves are unburnt and the valve seats look brilliant. The piston is picking up a bit of oil on the return stroke but I think it will just be a case of a re-ring. I will just need to source some crankshaft seals and rings. But all this will depend on if I can locate the rubber tyre for the clutch or get mine rebuilt. I have been in touch with a mate of mine who does polyurenthane casting and has said it can be done from polly but rubber will be better as it can withstand more heat. I will just have to make a steel mold instead of a timber one. I was happy to get the mower running but now I want to restore it. If I have to get the wheel re-cast it will give me enough time over christmas break to sandblast and paint the mower body, and repair the catcher.
Cheers Paul
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Joined: Jul 2005
Posts: 6,362 Likes: 10
Administrator - Master Technician
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Well Paul, it looks like you have it all in hand. Good luck with it. 
Please do not PM me asking for support. Please post your questions in the appropriate forums, as the replies it may receive may help all members, not just the individual member. Kindest Regards, Darryl
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Joined: Dec 2008
Posts: 9
Novice
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Thanks Darryl for your help. I just wish that the mower you had advertised was a little closer than the state of mexicana the freight is the only thing stopping me, especially this close to Chistmas. The wife would definately be saying "you and that bloody lawn mower!" So I won't push that button just yet.
I wish I had the rebuild in hand, at the moment I am still trying to find rings and seals. I also want to try to get the rubber tyre I was referring to.
I made a template of the catcher side today and my guys will be cutting them on the profile tomorrow ready for seam rolling.
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Joined: Dec 1999
Posts: 5,384 Likes: 34
Repair Junkie
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Bonnar Nightmare, You should be able to get the seal from CBC bearing company just give them the measurements. 
Regards, ![[Linked Image]](https://www.outdoorking-forum.com.au/forum/images/members/mower-monsterw.jpg) Bruce Please do not PM me asking for support. Post on the forums as it helps all members not just the individual.
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Joined: Dec 2008
Posts: 9
Novice
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Thanks Bruce,
I checked out CBC today they are not able to supply me with the seals
I should be able to get the seals made to suit.
The new sides for the catcher came up a treat the guys cut them from Galvinised sheet. I will post up some pic's when I get the time.
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Joined: Jan 2008
Posts: 25
Novice
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ive jut bought that same mower mines all complete i got it from an old man who had it sitting in a shed for around or over ten years ill see if i can get a pic of it see if you can start it mine just needed fuel and a rope to start it it blows a lot of smoke and leaks some oil around the shaft the wheel connecting do the drive but its all complete
Last edited by rhys95; 25/12/08 06:40 AM.
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Joined: Jul 2005
Posts: 6,362 Likes: 10
Administrator - Master Technician
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Hi to All, for archival purposes I will lock this topic.
Please do not PM me asking for support. Please post your questions in the appropriate forums, as the replies it may receive may help all members, not just the individual member. Kindest Regards, Darryl
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