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Joined: Jan 2016
Posts: 8,174
Likes: 232
SENIOR TECHNICIAN
Ok sparker, seems like a couple of things going on here, why did you strip the thread, was the nut bottoming out on the end of the thread before it tightened down on the flywheel, this could account for the broken keyways with the flywheel not being tightened down properly. Does it need a washer under the nut that can fit over the end of the shaft, not just over the threaded section

Joined: Jul 2007
Posts: 580
Likes: 2
Qualified Senior
Two reasons it is stripped. The first one is because when I was getting the flywheel off I put the nut back on level with the crank and hit it with a hammer! The second one is when I was putting the nut back onto the crank I must have over-tightened it and stripped it out altogether. As a mechanic I would make a great ballet dancer.

Joined: Jan 2015
Posts: 1,546
Likes: 24
AVB Offline
SENIOR TECHNICIAN
Sparker,

Have you ever of flywheel knockers? I use several different ones here on my 2 handheld two cycles. I read in Tecumseh engine service manuals that they made them for the larger mower engines. They are basically a solid piece of metal that is drilled and tapped to the thread size you need. This done deeper than current threaded shaft length as to not bottom on the shaft end. Mine are made of hex stock so I can easily install and remove them.

They are higher than the flywheel fins [much less chance breaking fins with a hammer] and are screwed on until seated, then backed off one thread [maybe two at the most], and you smack the knockers with a heavy hammer. This jars the flywheel off the taper. No damaged threads or mushroomed crankshaft ends. It might a few hits with the hammer depend how stuck the flywheel is on the taper.

As for over tightening that is why you should be using a torque wrench as over tightening not strip threads and not an impact gun, its damages the flywheel.

I prefer pullers but there are flywheels that don't have puller holes and these flywheel knockers work fine for loosening the flywheel.

Joined: Jan 2016
Posts: 8,174
Likes: 232
SENIOR TECHNICIAN
You may have done damage to the shaft that you won't be able to repair without special tools. There is obviously something very wrong going on here that we are not able to see. I can't see how you could over tighten the nut , unless you had the fanwheel or the blade carrier locked up solid, or the threads in the nut had been destroyed by the hammering and you were using an 18 inch breaker bar on it.

Joined: Jan 2016
Posts: 8,174
Likes: 232
SENIOR TECHNICIAN
AVB, when I use my rattle gun, and I have been using it for probably 40 years, I only allow it to impact about 3 times and it never causes me any problems. I only use my low impact gun for tightening, never the 1150nm one, that is used only for undoing things

Joined: Jan 2015
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AVB Offline
SENIOR TECHNICIAN
NormK,

You probably got common sense than most...I have seen cast iron nearly split in half by DIYers. The one DIYer try to get me to replace his flywheel for free saying I did it. I know better than to use an impact though it is tempting at times. The last Briggs opposed was so stuck on by the use an impact I never got it off.

Joined: Jul 2007
Posts: 580
Likes: 2
Qualified Senior
Hi AVB. I hadn't heard of them but since you mentioned it I did a google search and there are lots on ebay - specifically for 1/2" Tecumseh threads too. As usual I learn these things hen it's too late!

...and Norm, I think the thread on the crank is OK but I can't find a nut to fit it. Bunnings only had coarse threaded 1/2 inch nuts but I think this one is 20 tpi.

Joined: Jan 2016
Posts: 8,174
Likes: 232
SENIOR TECHNICIAN
Sparker I have a number of earlier Tecumesh motors here, not sure if they are the same but going by the way Aus Post charges it is not worth posting a nut because they would charge $8.55 to send it

Joined: Jul 2007
Posts: 580
Likes: 2
Qualified Senior
Yes. It is cheaper sometimes to get something from Asia delivered to my door (including postage) then to just pay Auspost charges.

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