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Joined: Mar 2008
Posts: 87
Trainee
finally got a couple of photos to show where the fuel line is currently running.



fuel line 1

fuel line 2

Portal Box 6
Joined: Jan 2009
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Pushrod Honda preferrer
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It seems to be clamped to the cylinder head, like the examples Joe mentioned - that looks like an original equipment retaining bracket to me. At least the hose is restrained so it can't flop around. If the hose has not gone hard where it is hottest (around the retaining bracket) over the last 21 years since 1988, it sounds like it will be OK unless you eventually find you have vapour lock problems on days when it's way too hot to mow grass anyway.

Joined: Mar 2008
Posts: 87
Trainee
will check that out and hopefully get it all back together and do the static leak test.

Have a merry Christmas everyone!

Joined: Mar 2008
Posts: 87
Trainee
aarrhhhggg!! the hose line I bought has a slightly smaller OD (7/16 rather than 1/2) and the clamps I have don't fit. the place I got the hose from didn't have clamps to suit.. should have just bought it from Bruce but thought I would buy local to try and get this thing going a bit quicker.. always the way!

Joined: Dec 1999
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Repair Junkie
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Nathan_O,

We get a lot of people from Queensland ordering stuff because of the problems with mower shops not getting it right the first time.

Most complain about the lack of knowledge that people have regarding different products.

Anyway I hope all goes well with your repair. cheers2


Regards,
[Linked Image]

Bruce


Please do not PM me asking for support. Post on the forums as it helps all members not just the individual.
Joined: Mar 2008
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Bruce, got some clamps to suit .250x.44 fuel line? I believe that makes it 7/16" OD??

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Repair Junkie
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Nathan_O,

Click HERE for the fuel line clamp to suit the 7/16" OD fuel hose. cheers2


Regards,
[Linked Image]

Bruce


Please do not PM me asking for support. Post on the forums as it helps all members not just the individual.
Joined: Mar 2008
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Trainee
just ordered my hose clamps and some other bits so I shall continue this saga when they arrive (I am hoping Tuesday) :-)

Nathan

Joined: Mar 2008
Posts: 87
Trainee
OK, I have finally got the fuel hose sorted out and left it to see if the fuel leaks out. and it does!

from around the bowl gasket and look like also from where the air filter "tie down" rod comes down through the air intake into the bottom of the carby body.

now when I look in to the air in take I can see fuel in there so I guess that means that the whole needle/float thing isn't doing it's thing.

So what's next? do I buy the carby kit and hope that replacing all that fixes the problem?
https://www.outdoorking-forum.com.au/index.p...mp;cPath=193_195_203&products_id=334

Nathan


Joined: Jan 2009
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With your flo-jet carburetor, if the mower is on level ground fuel can't come out from the float bowl gasket (i.e. the gasket at the top of the float bowl, not the one at the bottom of the float bowl) unless the carburetor is flooding. That can only happen if the needle-and-seat are leaking. If fuel is entering the carburetor body, the fuel level has to be up above where the main jet passage enters the body - which is way too high. So, you have to attend to the needle and seat.

Remove the carburetor, dismantle the float bowl, and look at the needle and seat again. If the sealing surface at the end of the needle is perfect you probably have one of two things: misalignment of needle with seat; or a damaged seat. Check that the spring-clip attaching the needle to the float arm will slide along the arm to allow the needle to align itself properly. Assemble the float without the needle and make sure the float will lift up freely past the needle-closed position. If those points are OK, try to get a magnified view of the seat. It may be a bit rough, which would make it leak. If so, there are two possible cures: replacing the seat, and trying to lap the old one in-situ. Quote from manual:
"Replacing Pressed in Float Valve Seat
Use a #93029 self-threading screw or remove one selfthreading
screw from a #19069 flywheel puller and clamp
head of screw in a vise. Turn carburetor body to thread
screw into seat. Fig. 80. Continue turning carburetor
body drawing seat out. Leave seat fastened to screw.
Insert new seat #230996 into carburetor body. (Seat has
starting lead.)"
This is difficult stuff for a beginner, and it is perhaps best done by a local motor mechanic. I've attached the diagram from the manual.

Attachments
Briggs&Stratton.jpg (38.82 KB, 3297 downloads)
Joined: Mar 2008
Posts: 87
Trainee
Thanks again. I have a friend of a friend that I am hoping will be able to help with this one. going to try and take the mower over to him next weekend and see if we can get it sorted.

I will take the carby off again and try and get a picture of the seat. Is there a picture that shows what it should look like?

Nathan

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If you look at the illustration above, you will see that the seat is a hollow cylinder: the seating takes place on the inner corner of its end-surface, so it should be a perfectly square corner (see just below the note 'press flush'). With normal wear a small conical surface would develop on that inner corner due to contact with the needle's conical sealing surface. The worn, conical part of the seat should be even all the way around. The simplest way to fix the leak would be to lap a clean conical surface, but if it were the least bit out of square, it wouldn't work. Similarly it must be quite narrow: the force applied to the needle by the float may not be enough to seal over a large area. I guess that is why B&S just say replace the seat. However if you damage that square inner corner of the seat the slightest bit while installing it, you've wrecked it. Hence the screw that goes through the inside of the old seat must be retracted so it does not protrude at all before you start pressing in the new one. It is the kind of job that is pretty easy for someone experienced, and pretty difficult for anyone else.

You said you've examined the conical sealing surface of the needle, and it is good. The slightest wear on that conical part of the needle has the same effect as wear on the seat. Unless it is pristine, replace both needle and seat at the same time.

Last edited by grumpy; 12/01/10 02:29 AM.
Joined: Mar 2008
Posts: 87
Trainee
I will have another look at the seat.. I have some real work to do today :-) Will try and get to it this evening..


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pulled it out and to my untrained eye I can't see any problem so needless to say it is probably buggered :-)

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There is an old-guy's trick that you could try. Once upon a time I bought an old 850 Mini in lousy condition. It very slowly flooded its SU carburetor at idle, but was fine (for a tired old Mini) when in motion. I fitted a new needle and seat, with no effect on the problem. I therefore swallowed my pride and went to see an old guy who ran a carburetor repair shop. He took the carburetor top, turned it upside down, slurped on the fuel-line connection, then blocked it with his tongue, waiting to see how long it took to lose the vacuum by leakage. It lost the vacuum fairly quickly, and seeing that it was a new needle and seat, he unscrewed the seat from the body and reinstalled it with liquid sealant on the thread. After that it would hold vacuum properly. Didn't flood either.

My point in this long story is that you could make the same test, and find out whether your needle and seat will hold vacuum. If it doesn't you can probably find out why by doing other tricks, such as sealing each possible leakage path in turn with a drop of oil.

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so the seat is screwed into the carby body? if so how do you remove it without destroying it?

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No, but it screws into the body on most automotive carburetors (which are more complex and expensive devices). My point was, you may be able to pinpoint the leakage path by using the same process the old carb guy used. Once you prove that the needle and seat won't hold vacuum, you can try temporarily sealing off various possible leak-points. The only leakage paths that occur to me are between the needle and seat, or around the outside of the seat. Your seat is pressed in, not screwed in. If you can temporarily seal one of the two leakage paths and do a vacuum test, if it still leaks, it must be the other path. Then you can verify this by opening the first path and sealing the second.

Joined: Mar 2008
Posts: 87
Trainee
under daylight it is clear the seat has some issues, at least 4 points around the sealing edge of the seat that are not perfect.

carby kit it is then and get some assistance to install it.

I can see the needle in the picture of the carby kit, I assume one of those other bits is the seat?

where does one get one of those self-threading screws from?

Thanks
Nathan

Last edited by Nathan_O; 14/01/10 12:10 PM.
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The bit one row below, and one column to the left, of the needle looks like it may be the seat - hard to tell from that angle. Be sure you are getting the right kit for your engine, with the mixture adjustment screw running through the middle of the float bowl retention nut. If it doesn't have that it is for a small flo-jet. Check that your engine type number is one of those listed.

The self-threading screw has to be just the right size (p/n 93029), and it is an American size that may be hard to get here. (Post-Edit: The screw required is an ordinary 1/4" UNC, available from any hardware store, but in Australia you are unlikely to find a self-threading one, so you would have to buy a 1/4" UNC tap and create a thread inside the seat, before inserting the screw and removing the seat.) A competent mower repair shop that deals with B&S engines should have it or be able to get it though. Don't let them try to use a randomly-selected self-tapper, or they'll ruin your carburetor body. Self-threading screws are quite different from self-tappers, even though the two terms mean the same thing - look at the picture of the screw.

Last edited by grumpy; 25/11/12 09:09 AM. Reason: Add post-edit
Joined: Dec 2009
Posts: 125
Apprentice level 2
Just wondering if you could use an 'Easy-out' ?

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