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Joined: Nov 2009
Posts: 2
Rod
Offline
Novice
Hello, I bought a McCulloch ES 416, second-hand, it was still new, the seller "couldn't use it". I read the manual, oiled the chain & nose sprocket, made sure the bar was fitted correctly, and tried it out. After a short time, the chain slowed, or stopped completely, with the motor still running, as if a clutch was slipping. I didn't have any warranty, so with 50 years mechanical experience, and a lot of power tool experience, I dismantled it, expecting to find an obviously worn or broken part. Everything looked ok, The "dog" clutch teeth have a ramp on one edge, no metal filings, so I guess that is normal. I re-assembled it, it worked well for a few minutes, first the chain was slowing, with the motor running normally, then no drive to the chain at all. What is causing the problem in this second-hand new chainsaw??
Cheers, Rod

Joined: Apr 2009
Posts: 288
Apprentice level 3
****
Hi rod,
I have experienced brush cutter clutches slipping intermittently. I have found that it seems to happen after use when the machine heats up. If it only works when the unit is cold then I would assume you are having the same difficulties. Maybe try disassembling the unit again and taking the clutch drum off, and then inspect the clutch lining condition.
I know I only paid about $30 for echo shoes so if you find the parts it should be cheep enough but I have no idea about the availability, but I am sure Bruce will help out there!.
Regards jay

Joined: Dec 1999
Posts: 5,427
Likes: 36
Repair Junkie
****
Rod attached below is a picture of the parts that are in your saw. Check that you have nothing missing from it. cheers2

Attachments
McCulloch-Electric-saw.jpg (19.79 KB, 1249 downloads)
Electric Saw

Regards,
[Linked Image]

Bruce


Please do not PM me asking for support. Post on the forums as it helps all members not just the individual.
Joined: Nov 2009
Posts: 2
Rod
Offline
Novice
Jay, thanks for your reply. There is still no drive when cold.

Bruce, thanks for the parts list, everything is there, and in the correct order.I suspect the actuating plunger (#15) for the clutch may have stuck. I'll let you know when i've had a chance to pull it apart again.
Cheers, Rod

Joined: Apr 2011
Posts: 1
Novice
Hi I have the same problem with an es 416

I have tried to get into the clutch but I can not get the handle

away from the machine it doesn't seem to be screwed on


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