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Joined: Apr 2020
Posts: 14
Novice
Afternoon,

I wondered if the forum members could help me with a problem...

I have a Greenfield Fastcut 34 - 25hp model that has recently had some trouble starting. The progression of the issue was:

1. Wouldn't fire every time (when the key was turned, it just clicked).

2. For a while, I could move the mower and sometimes it would suddenly fire and start up.

3. Now it won't fire at all.

My initial thoughts were battery or spark plug (I'm pretty novice at this stuff) but when I was looking the machine over, I noticed this wire appears to have become unplugged:

[Linked Image]

It looks like the black wire (2. in pic) has come free from the white plastic housing (1. in pic).

However, the white plastic housing has two possible connections. The one on the left has a single orange wire exiting from it and the connection on the right has two red wires exiting from it.

I'm certainly not crazy enough to just go connecting them, but I wondered if anyone knows off bat if that's my problem?

Alternatively, if anyone has the same mower and is able to take a picture of the wires (they are just above the main pedal when you lift the bonnet up), it'd be great to see if these should be connected.

Thanks in advance for everyone's help.

Cheers,
Rich

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mower pic.jpg (57.28 KB, 104 downloads)
Joined: Jan 2016
Posts: 8,085
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SENIOR TECHNICIAN
Hi Rich,
welcome here we try to help.
First question is the battery charged? no point going any further till a few things are established first. With the unplugged wire is there anywhere close by that looks like it might plug into. The wiring on these is pretty simple. Battery to solonoid, solonoid to starter motor with a small wire from the solonoid going to the ignition switch. Any other wires in there are for the charging/lighting and have nothing to do with the starting of the motor. The motor has magneto ingition so once started only a kill switch wire is required to kill the magneto to stop the motor

Last edited by NormK; 25/04/20 02:57 PM.
Joined: Apr 2020
Posts: 14
Novice
Hi Norm,

Thanks for helping out.

Yes, the battery is brand new. My first thought was battery so I got a replacement and fitted it. The problem still persists unfortunately.

The only thing it looked like the wire could plug into was that white plug marked 1. - otherwise everything looks good,

Last edited by NerdGore; 25/04/20 02:59 PM.
Joined: Jan 2016
Posts: 8,085
Likes: 220
SENIOR TECHNICIAN
The wire has nothing to do with the not starting. First thing now is to get to the starter solonoid. Follow the positive wire back from the battery and that will take you to the solonoid.

Joined: May 2010
Posts: 304
Likes: 22
Apprentice level 4
Sounds to me like a bad starter solenoid or related wiring. The battery in these is at the back and cables run all the way up to the motor. trace them through and check for rubbing/shorting. If that is all good, find the starter solenoid. The usual test for those is short the terminals with a large screwdriver briefly to check that it cranks. If it does but not on the key it is likely that it will need replacing.

Those wires up front are for a different engine, they use the same loom between models and some don't use all plugs.

Joined: Apr 2020
Posts: 14
Novice
Thank you Nath and Norm,

I will have a look this morning and see what I can work out! I think I was hoping it was a simple fix of plugging wires haha. With coronavirus it's pretty hard to get anything else sorted.

Anyway, I'll trace the positive wire and let you know.

Thanks so much for your help!

Joined: Apr 2020
Posts: 14
Novice
Ok, so I think it's fair to say that tracing the positive is probably beyond my capabilities as it basically goes right through the machine.

I think in all honesty, I will have to try and find a repair shop that is open and take it to them. I'm always keen to try and learn things, but happy to step back when I'm likely to do more damage than good haha.

Quick question: It definitely wouldn't be the spark plugs? I took these out and they were quite black...

Thanks again, Rich

Joined: May 2010
Posts: 304
Likes: 22
Apprentice level 4
By not starting, do you mean it does not crank over, or do you mean it spins the engine but won't run. 2 very different problems.

If it is the first case, If you can find the starter solenoid (see attached) and short the big terminals you'll know if it is that.

Otherwise, could be fuel or spark. If your spark plugs are black, check your air filter, sounds like its running rich

When you said clicking earlier sounds to me like the starter solenoid.

Joined: Apr 2020
Posts: 14
Novice
Yes, 100% just clicks. No life, no firing. Just literally clicks when the key is turned, no movement in the engine at all.

Which would fit with the Solenoid... (didn't see an attachment?)

Joined: May 2010
Posts: 304
Likes: 22
Apprentice level 4
Sorry about that, this is what it should look like. I cant remember exactly but I think its under the fuel tank somewhere

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Joined: Apr 2020
Posts: 14
Novice
When it first started to be an issue, I could get it to fire up if I rocked the mower gently, it would click a few times then just work. But it will no longer do that.

Don't know if that helps at all.

Joined: Apr 2020
Posts: 14
Novice
Ok, will check. Thanks

Joined: May 2010
Posts: 304
Likes: 22
Apprentice level 4
If you find it still does the same thing if the terminals are shorted, it could also be a starter motor issue.

Joined: Apr 2020
Posts: 14
Novice
[Linked Image]

Think I found it, although it was right next to the battery?

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Joined: Jan 2012
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Moderator
G'day NG,

Yep, that's it! Think of it as a heavy-duty relay, as that's what it does on a ride-on. Car/truck starters have a slightly different solenoid setup, but we needn't go into that.


Cheers,
Gadge

"ODK Mods can explain it to you, but they can't understand it for you..."

"Crazy can be medicated, ignorance can be educated - but there is no cure for stupid..."
Joined: May 2010
Posts: 304
Likes: 22
Apprentice level 4
Thats it, find a nice thick screwdriver and touch the top terminals. You will get a spark, but it should crank. Only hold it there for a second or 2.

Joined: Apr 2020
Posts: 14
Novice
Hey Gadge,

Thanks mate, good to hear I am slowly learning stuff! Haha (I'll leave the cars and trucks for now smile

So the test is to just touch both terminals with a screwdriver and see if it turns?

Is that whilst turning the key, or just a touch to short the terminals and see what happens?

Thanks everyone for the patience!

Joined: Apr 2020
Posts: 14
Novice
Ok thanks Nath, posted at the same time smile

Off to do that.

Joined: Apr 2020
Posts: 14
Novice
Ok cool, so it sparked, sounded like it cranked. The mower lurched forward a little bit and the belt wheel turned a fraction?

Definitely more activity than I get when I turn the key, lol

Joined: Jan 2016
Posts: 8,085
Likes: 220
SENIOR TECHNICIAN
Just be careful bridging across the solonoid that the cutter is disengaged and the foot pedal is in neutral (middle) because when you bridge the solonoid the motor could fire up and take off somewhere. Key has nothing to do with it at this stage but if it happens to start at least you can use the key to switch it off

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