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Joined: Jan 2020
Posts: 240
Likes: 12
Apprentice level 3
Hi All,

Not sure if I have described it correctly but just had the blade carrier on my Honda HUT216 fall off - on inspecting I found that the issue was the the raised tongue/ridge of metal on the engine's shaft, had somehow broken off, meaning that the blade boss wasn't held in place and it and the blade carrier would just spin.

A picture is worth a thousand words so:
[img]https://photos.app.goo.gl/nMZECPZ6MpAXJ2Vy5[/img]
[img]https://photos.app.goo.gl/NC17NiNJkN1rq6L6A[/img]

Any ideas on how to fix welcomed - have a few rough ideas but would welcome the experts.

Much thanks, Nick

Attachments
IMG_0611.JPG (95.4 KB, 55 downloads)
IMG_0612.JPG (129.14 KB, 54 downloads)
Last edited by N1KK0; 16/04/20 07:47 PM. Reason: typo
Joined: Jan 2016
Posts: 8,137
Likes: 231
SENIOR TECHNICIAN
Not sure what you mean there Nick, just looks like the woodruff key has sheared, just replace the key.

1 member likes this: N1KK0
Joined: Jan 2020
Posts: 240
Likes: 12
Apprentice level 3
Hi Norm,

Much thanks for the reply - ah a woodruff key - ok I googled and tried to find the correct term for it but couldn't find anything at all - hence my very rough way of describing it.

Any particular tricks or tips with either removing whats left of the old one or affixing the new one in place?

Much thanks again for your assistance.

Joined: Jan 2016
Posts: 8,137
Likes: 231
SENIOR TECHNICIAN
Hi Nick,
It should just tap out and a new one just pop in, just have the new one sitting slightly lower to the front so that it leads into the slot in the boss a bit easier, tap the boss on and good to go

Joined: Jan 2020
Posts: 240
Likes: 12
Apprentice level 3
Thanks Norm.

Yes, came out just like you said. Finding the exact size one to use seems tricky - oddly for the GXv160 engine being very common there's very few correct sized ones listed online. The shaft takes two of them - and they're around Width: 4mm, Height: ~7mm, Length: ~15mm

I've a funny feeling if I go to the Honda dealer they'll want around $15 each for them......dunno if they're the type of thing sold in other industrial fittings stores? Seem like they're used in anything with a driveshaft.

Tempted to try and make a couple using some exact right thickness steel I found in my shed....shape them using the bench grinder. Can't be that hard to do.

Joined: Sep 2015
Posts: 2,642
Likes: 215
SENIOR TECHNICIAN & HISTORIAN
Hi Nick,

I usually just go to REPCO when I want a key straight away ,they should have one or just buy one slightly
larger and grind or file the key down.

Cheers
Max.

Attachments
aaa Champion Woodruff Key - CA1705.png (224.88 KB, 22 downloads)
Joined: Jan 2020
Posts: 240
Likes: 12
Apprentice level 3
Max, good idea - I'll drop in there and see f I can get the closest available in sizing.

Much thanks for the idea.


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