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#101843 15/11/19 07:22 PM
Joined: Jan 2016
Posts: 8,176
Likes: 232
SENIOR TECHNICIAN

As some would know I have a constant battle finding wheels that I believe are up to standard on the mowers I build. One of my problems broken wheel inserts so today I tried this novel idea. I 3/4 filled the wheel with styrene bean bag balls and then topped it off with a strong mix of concrete, I didn't want to fill them with concrete because it may have made them too heavy. Anyway a coat of black paint and they should look like new again and hopefully they won't get broken again like the plastic ones when stones hit them

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100_1625.JPG (136.63 KB, 153 downloads)
100_1626.JPG (103.29 KB, 153 downloads)
100_1627.JPG (161.81 KB, 154 downloads)
NormK #101844 15/11/19 08:22 PM
Joined: Feb 2006
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SENIOR TECHNICIAN
I just use them without the inserts. They are just cosmetic and don't look bad without them. Why weigh them down?


Ahh, if only victa had kept producing the thumblatch catcher series, they would be in better shape today!
NormK #101845 15/11/19 08:34 PM
Joined: Jan 2016
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SENIOR TECHNICIAN
The wheels look pretty average without them

NormK #101848 15/11/19 10:50 PM
Joined: Feb 2006
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SENIOR TECHNICIAN
You can get cement that's more flexible and less likely to crack. I don't know if a thin layer of regular cement like that will stand up to that use.
What about spak filler, no more gaps our the like? So toy have plenty of spare cement lying around to do this with?


Ahh, if only victa had kept producing the thumblatch catcher series, they would be in better shape today!
NormK #101849 15/11/19 11:48 PM
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AVB Offline
SENIOR TECHNICIAN
Norm, Are you going the The Flintstones look? That is if you guys get the The Flintstones cartoons over there about prehistoric family. I seen yesterday where Fred had a flat and he making his own spare wheel out of a boulder.

I am like Mowerfreak don't know how well they will hold up but that is inventive.

NormK #101851 16/11/19 06:16 AM
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Hi AVB,
Yes we have had the Flinstones out here in the colonies for probably 50 years although this was not in my thinking at the time. I guess I will have to get out and mow a few lawns to see how they stand up. The problem with out Victa wheels is that they are the only mower wheel that uses a 9/16th shaft, all the others use 1/2 inch
Bit of paint, didn't come out as well as I would have liked but certainly looks better that with the insert missing. Put them on the scales, with concrete 740 grams, wheel with plastic insert 320 grams and the original Victa solid rubber wheel 780 grams so my concrete insert ones are not over the top weight wise.

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2006-02-13 10.07.12.jpg (152.7 KB, 123 downloads)
Last edited by NormK; 16/11/19 09:29 AM.
NormK #101860 16/11/19 10:22 AM
Joined: Sep 2015
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SENIOR TECHNICIAN & HISTORIAN
Hi Norm ,MF and AVB,

I was thinking of turning up a flat sheet of 1/16 steel or aluminium as an inner cap and using some
liquid nails to glue it in place but if the concrete ones don't crack up Norm you may have fixed
the wheel problem, I guess fibreglass body filler would also work except it would not be a cost effective
fix


Cheers
Max.

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NormK #101861 16/11/19 11:18 AM
Joined: Jan 2016
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SENIOR TECHNICIAN

Hi Max,

Yes the steel ring is a good idea but they would need to be laser cut, no big deal, just another cost and then you need them for all the different sized wheels. Not sure how many different ones they made



NormK #101862 16/11/19 12:37 PM
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SENIOR TECHNICIAN & HISTORIAN
I was thinking of drilling the centre out of the sheet first then bolting in a big bolt and putting that bolt
in the lathe and machining down the outside diameter Norm ,you would roughly cut the outside circle
with a grinder before using the lathe.

Cheers
Max.

NormK #101863 16/11/19 01:30 PM
Joined: Feb 2006
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How long does it take for the cement to set fully hard? In that setting, it should hold fine as long as it's fully cured. I was wondering how it compared to the pre 1976 solid rubber 8" wheels in weight, so it's acceptable there. I was thinking you'd leave the white part unpainted. It would fool the eye once it's mounted on the mower.
Are you going to do any front wheels? I imagine that would show more unless you carefully smooth the finish over.


Ahh, if only victa had kept producing the thumblatch catcher series, they would be in better shape today!
NormK #101864 16/11/19 01:36 PM
Joined: Feb 2006
Posts: 4,675
Likes: 165
SENIOR TECHNICIAN
[Posted twice by mistake]


Ahh, if only victa had kept producing the thumblatch catcher series, they would be in better shape today!
NormK #101866 16/11/19 02:41 PM
Joined: Jan 2016
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SENIOR TECHNICIAN

Hi Max, I could do them in the lathe but it is time consuming, but I might give it a try on a set of wheels, nothing to loose.
MF, I will leave the wheels for a couple of weeks so they harden up. I did a set of front wheels last night, the surface looked pretty good when I did them but once they dried over night it ended up with a few imperfections. I might try a wipe of body filler over it. Too much messing around to keep the white, can't loose sight of the fact they are just mower wheels

NormK #101868 16/11/19 09:04 PM
Joined: Feb 2006
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Likes: 165
SENIOR TECHNICIAN
If only you could find bulk packs of black silicone sealant cartridges, you could fill them with that and get a great rubber like finish.


Ahh, if only victa had kept producing the thumblatch catcher series, they would be in better shape today!
NormK #102141 29/11/19 08:46 PM
Joined: Jan 2016
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SENIOR TECHNICIAN

Ok so it has been 2 weeks since I made these wheel inserts up so now I want to give them a try out to see if the concrete stands up to things hitting it. I just need to find some lawns/grass to mow. Might have to give them a go along the edge of the road where it gets a bit hard for the council contractors to get to maybe on Sunday when nobody is around

NormK #102147 29/11/19 11:57 PM
Joined: Feb 2006
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SENIOR TECHNICIAN
You mainly have to see that they won't crack and fall apart just from pushing them around before worrying about getting struck!
I'm sure some mowing of parklands and reserves will show up any faults soon enough.


Ahh, if only victa had kept producing the thumblatch catcher series, they would be in better shape today!
NormK #102274 09/12/19 11:47 AM
Joined: Feb 2006
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SENIOR TECHNICIAN
So Norm, have you tried them yet?
Have you ever transferred good black plastic "doughnuts" to another wheel with success?


Ahh, if only victa had kept producing the thumblatch catcher series, they would be in better shape today!
NormK #102275 09/12/19 12:40 PM
Joined: Jan 2016
Posts: 8,176
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SENIOR TECHNICIAN
Hi MF,
Haven't tried them yet too busy spinning around with all other stuff, can't even get time to put any mowers together, just get the occasional one together. The donuts are easy to change I just don't have enough donuts

NormK #102327 12/12/19 08:12 AM
Joined: Jan 2016
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Likes: 232
SENIOR TECHNICIAN
Hi MF,
I put a rough PT together yesterday because I have to do a bit of a clean up at a friends place tomorrow that has a kikuyu problem so I put the concrete wheels on it because this will give them a bit of a good workout with stuff being thrown against the inserts. Let you know how they stand up to it. I ended up dropping one of the wheels by accident from about 3 feet and it didn't seem to crack it but you do notice the difference in the weight when lifting the mower on and off the bench

Last edited by NormK; 12/12/19 10:39 AM.
NormK #102359 13/12/19 04:04 PM
Joined: Jan 2016
Posts: 8,176
Likes: 232
SENIOR TECHNICIAN
MF,

First test mowing and no sign of them breaking or cracking so that is a good start. I will give them a couple more tries before I can say they are a success but certainly encouraging.

NormK #102364 14/12/19 01:23 AM
Joined: Feb 2006
Posts: 4,675
Likes: 165
SENIOR TECHNICIAN
I guess if it's good quality cement it should stand up to that treatment. As I mentioned earlier in this thread, there is a cement mix that was used to repair an internal step in our house that the repairman said is more flexible than regular cement. I must try and find what the stuff is called. I imagine it would work really well for this.


Ahh, if only victa had kept producing the thumblatch catcher series, they would be in better shape today!
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