Great to get your help fellas.

Chris, could I ask you what, in your opinion, would be the minimum amount of chamfering ( spell check kept bugging me lol) needed ? Keeping in mind I don't have a Dremel. Would just rubbing down the sharp edges with emery be OK?

Yeah Mark I thought I read somewhere they did come out with something in the brackets.

Ah Tomo, good to hear from another Super aficionado! And to the rescue with the 'bracket padding' solution.
Good advice on the handles too, had read in the archives some have trouble with breakage there. Will do as you advised.
Is there a technique to the belt adjustment? I have read what's left of the instructions on the back, but it's a bit double dutch to me.
How do you know if the plate hub need shims?
The top seal seems sound for now, as does spindle bearings.

This is fantastic help blokes, many thanks to you and the forum.