With several other projects out of the way, I've been able to get back on to the Hurricane.

Spent a lot of time reworking the trunk and transom brackets, and although not perfect, I reckon they've come up better OK. I don't have a bead blaster or anything like that so the aluminium was attended to with a wire brush (larger areas) and a dremel (hard to get at areas). All nuts and bolts etc are original, just cleaned up with a wire wheel on the drill press. Literally countless hours spent on these parts.

Refinishing the chrome trunk and carry handle was pretty simple. All that was neded was a once over with some metal polish and extra fine steel wool. A few dents and scratches remain, but that adds to the character in my opinion.

[Linked Image from i192.photobucket.com]

[Linked Image from i192.photobucket.com]

With that out of the way, it was time to start the reassembly. The power head (engine), lower dust cover and carry handle are secured by the 4 engine bolts and are therefore fitted together.

[Linked Image from i192.photobucket.com]

[Linked Image from i192.photobucket.com]

[Linked Image from i192.photobucket.com]

[Linked Image from i192.photobucket.com]

Searching various vintage outboard and mower forums, I stumbled across a post by a gentleman stating he had just purchased a manual for a previously unknown Hurricane Engine on Ebay. With nothing to lose, I made contact with him and he kindly provided a scanned copy. Turned out to be for exactly this engine (Hurricane model 200) and answered question I had about spark plug and points gaps etc. It also contained some exploded view drawings which will come in handy for identification of any missing parts.

[Linked Image from i192.photobucket.com]

Haven't got around to setting the gaps yet, but thought I'd drop the flywheel on regardless, just to see how she looks so far.

[Linked Image from i192.photobucket.com]

[Linked Image from i192.photobucket.com]

More later.