Originally Posted by grumpy
About 0.010" or 0.012" is pretty standard as the correct air gap for all of the common engines. Most people just use a visiting card (usually about 0.012"), because if you use a feeler gauge it will stick to the magnet unless you make sure you aren't on that part of the flywheel.

I recommend that you never hold the end of a plug lead and turn the flywheel unless you turn it very, very slowly with your fingertips to check ignition timing. Holding a plug lead when the starter is being pulled is likely to do you harm - at the very least it will spoil your day. It creates a current path from one hand to the other, right across your heart muscle. You are applying your own defibrillator just when you don't need one. Fortunately with a small magneto the energy discharge should be lower than a real defibrillator, but it is a very dangerous thing to do, and pointless as well. The purpose of the ignition system is to create a spark, not to electrocute the mechanic, so the only useful test is whether it creates a fat blue spark.
ha ha ha yeh i know its pointles but it wont do me much harm cause im pretty tuff any way i do relise its stupid and they do make testers for that reason but i have diagnosed a few week coils by doing it that way and im pretty far into old school electronic engenering and i have copped a few whacks of 240v ac in my time pluss a few thousand volts from an old tube tv i was working on blew me across the room and put me in hospital.. i tell ya what the must of been a fair few amps sitting in those old capacitors just waiting for me ... but your body does store electricity and you do build a tolerence belive it or not.... but hey any of you guys got a proper spark tester you dont need send it my way otherwise im still happy to just stick my finger in there smile hey we all do it redneck style sometimes

Last edited by steptoe; 17/12/11 12:02 PM.